The ZZSL Needle Auto Loader is a specialized automation device engineered for medical disposable needle production lines, designed to integrate with thermoforming packaging machines. Its core function is to automatically load and directionally position medical needles (including standard needles and side needles) onto production line workstations, eliminating manual intervention and solving inefficiencies caused by manual correction. It is an essential tool for medical device manufacturers aiming to achieve unmanned operation and scale up needle packaging production.
High Loading Efficiency: Significantly boosts production efficiency by replacing manual loading, reducing dependency on on-site labor.
Stable & Accurate Positioning: Precisely directs needles to target workstations, avoiding misalignment caused by needle slipping or unstable center of gravity.
Easy Operation: Simplified control logic ensures operators can master the system in a short time, reducing training costs.
Reliable Components: Adopts imported electro-pneumatic components for the control and execution systems, ensuring long-term stable operation in harsh production environments.
Seamless Integration: Designed to match most thermoforming packaging machines, requiring no major modifications to existing production lines.
Parameter |
Details |
Application Scope |
Medical disposable needles (standard needles, side needles) |
Compatibility |
Most thermoforming packaging machines for medical products |
Control System |
Imported electro-pneumatic components (e.g., sensors, cylinders) |
Loading Accuracy |
≤ ±0.5mm (directional positioning error) |
Operational Environment |
Temperature: 5-40℃; Humidity: 30%-80% (non-condensing) |
Power Supply |
220V (±10%), 50/60Hz |
Protection Level |
IP54 (dustproof and splash-proof, suitable for workshop environments) |
Adaptive Positioning Technology: Equipped with high-precision optical sensors to detect needle orientation and adjust positioning in real time, ensuring 99.9% loading accuracy.
Shock-Absorbing Design: A buffer module reduces impact during needle placement, preventing damage to delicate needle tips and ensuring product quality.
For medical manufacturers producing disposable syringes with needles or standalone medical needles:
Solves the "manual correction bottleneck": In traditional lines, workers often need to reposition misaligned needles, leading to slowdowns. The ZZSL Auto Loader eliminates this step, enabling 24/7 unmanned operation.
Meets high-volume production demands: Ideal for lines with daily output of 10,000+ needles, ensuring consistent loading speed without fatigue-related errors.
The ZZSL Needle Auto Loader’s design focuses on reliability and ease of integration:
Feeding Hopper: A large-capacity (500-piece) hopper with a vibration-damping base ensures steady needle feeding without jamming, even when fully loaded.
Directional Sorting Mechanism: Uses a combination of air pressure and mechanical guides to align needles by their tip/base orientation, ensuring uniform placement on the receiving plate.
Emergency Stop System: Equipped with multiple emergency stop buttons and fault alarms (e.g., low material, sensor failure) to ensure operator safety and prevent equipment damage.
On-Site Integration: Our engineers provide on-site testing and integration with your thermoforming packaging machine, ensuring smooth coordination between devices.
Operational Training: Hands-on training for operators and maintenance staff, covering system startup, parameter adjustment, and troubleshooting.
Customization for Needle Sizes: Offers tailored modifications for different needle gauges (e.g., 18G, 22G, 25G) to match your specific product range.
After-Sales Maintenance: Annual maintenance checks and 24/7 online technical support to resolve issues (e.g., sensor calibration, component replacement) quickly.
The ZZSL Needle Auto Loader is a specialized automation device engineered for medical disposable needle production lines, designed to integrate with thermoforming packaging machines. Its core function is to automatically load and directionally position medical needles (including standard needles and side needles) onto production line workstations, eliminating manual intervention and solving inefficiencies caused by manual correction. It is an essential tool for medical device manufacturers aiming to achieve unmanned operation and scale up needle packaging production.
High Loading Efficiency: Significantly boosts production efficiency by replacing manual loading, reducing dependency on on-site labor.
Stable & Accurate Positioning: Precisely directs needles to target workstations, avoiding misalignment caused by needle slipping or unstable center of gravity.
Easy Operation: Simplified control logic ensures operators can master the system in a short time, reducing training costs.
Reliable Components: Adopts imported electro-pneumatic components for the control and execution systems, ensuring long-term stable operation in harsh production environments.
Seamless Integration: Designed to match most thermoforming packaging machines, requiring no major modifications to existing production lines.
Parameter |
Details |
Application Scope |
Medical disposable needles (standard needles, side needles) |
Compatibility |
Most thermoforming packaging machines for medical products |
Control System |
Imported electro-pneumatic components (e.g., sensors, cylinders) |
Loading Accuracy |
≤ ±0.5mm (directional positioning error) |
Operational Environment |
Temperature: 5-40℃; Humidity: 30%-80% (non-condensing) |
Power Supply |
220V (±10%), 50/60Hz |
Protection Level |
IP54 (dustproof and splash-proof, suitable for workshop environments) |
Adaptive Positioning Technology: Equipped with high-precision optical sensors to detect needle orientation and adjust positioning in real time, ensuring 99.9% loading accuracy.
Shock-Absorbing Design: A buffer module reduces impact during needle placement, preventing damage to delicate needle tips and ensuring product quality.
For medical manufacturers producing disposable syringes with needles or standalone medical needles:
Solves the "manual correction bottleneck": In traditional lines, workers often need to reposition misaligned needles, leading to slowdowns. The ZZSL Auto Loader eliminates this step, enabling 24/7 unmanned operation.
Meets high-volume production demands: Ideal for lines with daily output of 10,000+ needles, ensuring consistent loading speed without fatigue-related errors.
The ZZSL Needle Auto Loader’s design focuses on reliability and ease of integration:
Feeding Hopper: A large-capacity (500-piece) hopper with a vibration-damping base ensures steady needle feeding without jamming, even when fully loaded.
Directional Sorting Mechanism: Uses a combination of air pressure and mechanical guides to align needles by their tip/base orientation, ensuring uniform placement on the receiving plate.
Emergency Stop System: Equipped with multiple emergency stop buttons and fault alarms (e.g., low material, sensor failure) to ensure operator safety and prevent equipment damage.
On-Site Integration: Our engineers provide on-site testing and integration with your thermoforming packaging machine, ensuring smooth coordination between devices.
Operational Training: Hands-on training for operators and maintenance staff, covering system startup, parameter adjustment, and troubleshooting.
Customization for Needle Sizes: Offers tailored modifications for different needle gauges (e.g., 18G, 22G, 25G) to match your specific product range.
After-Sales Maintenance: Annual maintenance checks and 24/7 online technical support to resolve issues (e.g., sensor calibration, component replacement) quickly.
