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The ZOSL-Syringe Auto Loader is a specialized automation device engineered exclusively for the medical device industry, focusing on gentle, precise handling of syringes during production. It addresses two critical challenges in syringe manufacturing—wear on printed graduations and misalignment during feeding—via advanced mechanical design. This ensures compliance with strict medical standards, maintains product integrity, and boosts the efficiency of syringe assembly lines.
Tapered Disc Discharging & Caterpillar Flexible Block Transmission: Soft, wear-resistant flexible blocks grip syringes gently, avoiding direct contact with printed graduations—preserving accuracy and compliance with medical labeling requirements.
Dual-Mode Arrangement (Single/Dual-Row): Offers flexible output options to match production demands, with a stable capacity of 12-15 cycles per minute—ideal for both small-batch and high-volume syringe manufacturing.
Optional Syringe Orientation Rotation Mechanism: Resolves alignment issues for syringes with specific directional requirements (e.g., Luer lock syringes), eliminating manual adjustments and human error.
Smooth, Jam-Free Operation: Optimized material flow design minimizes syringe jams, reducing production interruptions and ensuring consistent line performance.
Parameter | Details |
Capacity | 12-15 cycles/min |
Applicable Size | 1ml-60ml (one size per machine) |
Electricity | AC220V, 0.6KW |
Rated Air Pressure | 0.6Mpa |
Air Consumption | 800L/min |
Weight | 130KG |
In syringe manufacturing—where precision and product safety are non-negotiable—the ZOSL-Syringe Auto Loader delivers targeted value:
10ml Syringe Production Lines: For standard 10ml syringes (used in hospitals for drug administration), the single-row arrangement ensures a steady feed to filling stations, maintaining 12-15 cycles per minute. The flexible block transmission protects graduation marks, ensuring each syringe meets dosage accuracy standards.
High-Volume 50ml Syringe Manufacturing: For large-dose 50ml syringes (used in chemotherapy or IV therapy), the dual-row option doubles output without compromising quality—critical for meeting high-demand orders from healthcare facilities.
Luer Lock Syringe Alignment: The optional orientation rotation mechanism ensures Luer lock syringes are positioned correctly for capping, preventing cross-threading and ensuring a secure seal—essential for avoiding leakage during use.
Every component of the ZOSL-Syringe Auto Loader is designed for medical-grade performance:
Graduation Protection: The caterpillar flexible blocks are made of medical-grade, wear-resistant rubber that grips syringes by the barrel (not the graduation area), ensuring no scratches or fading on dosage markings.
Consistent Material Flow: The tapered disc discharging mechanism uses a precision-engineered slope to guide syringes into the transmission track, preventing bunching and ensuring a uniform feed rate.
Size-Specific Calibration: Each machine is calibrated for a single syringe size (1ml-60ml), with custom-machined tracks that fit the syringe’s diameter perfectly—eliminating wobble or damage during handling.
Compact Design: At 130KG, the machine is lightweight enough for easy integration into existing production lines, even in space-constrained cleanrooms common in medical device facilities.
We provide specialized support tailored to medical device manufacturers:
Customization Consultation: Our team works with you to select the right configuration (single/dual-row, orientation mechanism) based on your syringe size, production volume, and regulatory requirements.
Cleanroom-Compatible Installation: Technicians install the machine in compliance with cleanroom standards (e.g., ISO 8), ensuring no contamination risks for sterile syringe production.
Regulatory Compliance Support: Provides technical documentation (e.g., material safety data sheets, performance test reports) to assist with FDA, CE, or ISO certification.
After-Sales Care: 24/7 technical support for urgent issues, a stock of genuine spare parts (e.g., flexible blocks, disc components), and annual maintenance checks to ensure long-term compliance and performance.
The ZOSL-Syringe Auto Loader is a specialized automation device engineered exclusively for the medical device industry, focusing on gentle, precise handling of syringes during production. It addresses two critical challenges in syringe manufacturing—wear on printed graduations and misalignment during feeding—via advanced mechanical design. This ensures compliance with strict medical standards, maintains product integrity, and boosts the efficiency of syringe assembly lines.
Tapered Disc Discharging & Caterpillar Flexible Block Transmission: Soft, wear-resistant flexible blocks grip syringes gently, avoiding direct contact with printed graduations—preserving accuracy and compliance with medical labeling requirements.
Dual-Mode Arrangement (Single/Dual-Row): Offers flexible output options to match production demands, with a stable capacity of 12-15 cycles per minute—ideal for both small-batch and high-volume syringe manufacturing.
Optional Syringe Orientation Rotation Mechanism: Resolves alignment issues for syringes with specific directional requirements (e.g., Luer lock syringes), eliminating manual adjustments and human error.
Smooth, Jam-Free Operation: Optimized material flow design minimizes syringe jams, reducing production interruptions and ensuring consistent line performance.
Parameter | Details |
Capacity | 12-15 cycles/min |
Applicable Size | 1ml-60ml (one size per machine) |
Electricity | AC220V, 0.6KW |
Rated Air Pressure | 0.6Mpa |
Air Consumption | 800L/min |
Weight | 130KG |
In syringe manufacturing—where precision and product safety are non-negotiable—the ZOSL-Syringe Auto Loader delivers targeted value:
10ml Syringe Production Lines: For standard 10ml syringes (used in hospitals for drug administration), the single-row arrangement ensures a steady feed to filling stations, maintaining 12-15 cycles per minute. The flexible block transmission protects graduation marks, ensuring each syringe meets dosage accuracy standards.
High-Volume 50ml Syringe Manufacturing: For large-dose 50ml syringes (used in chemotherapy or IV therapy), the dual-row option doubles output without compromising quality—critical for meeting high-demand orders from healthcare facilities.
Luer Lock Syringe Alignment: The optional orientation rotation mechanism ensures Luer lock syringes are positioned correctly for capping, preventing cross-threading and ensuring a secure seal—essential for avoiding leakage during use.
Every component of the ZOSL-Syringe Auto Loader is designed for medical-grade performance:
Graduation Protection: The caterpillar flexible blocks are made of medical-grade, wear-resistant rubber that grips syringes by the barrel (not the graduation area), ensuring no scratches or fading on dosage markings.
Consistent Material Flow: The tapered disc discharging mechanism uses a precision-engineered slope to guide syringes into the transmission track, preventing bunching and ensuring a uniform feed rate.
Size-Specific Calibration: Each machine is calibrated for a single syringe size (1ml-60ml), with custom-machined tracks that fit the syringe’s diameter perfectly—eliminating wobble or damage during handling.
Compact Design: At 130KG, the machine is lightweight enough for easy integration into existing production lines, even in space-constrained cleanrooms common in medical device facilities.
We provide specialized support tailored to medical device manufacturers:
Customization Consultation: Our team works with you to select the right configuration (single/dual-row, orientation mechanism) based on your syringe size, production volume, and regulatory requirements.
Cleanroom-Compatible Installation: Technicians install the machine in compliance with cleanroom standards (e.g., ISO 8), ensuring no contamination risks for sterile syringe production.
Regulatory Compliance Support: Provides technical documentation (e.g., material safety data sheets, performance test reports) to assist with FDA, CE, or ISO certification.
After-Sales Care: 24/7 technical support for urgent issues, a stock of genuine spare parts (e.g., flexible blocks, disc components), and annual maintenance checks to ensure long-term compliance and performance.
