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The ZOSL-Syringe Auto Loader is a specialized automation device designed to streamline syringe handling in medical device manufacturing lines. It integrates advanced mechanical design with practical production needs, ensuring seamless, damage-free syringe feeding—critical for maintaining the integrity of medical-grade products.
Graduation Protection: Adopts a tapered disc discharging mechanism and track-type flexible block transmission to eliminate friction on syringe printed graduations, avoiding defects that compromise product compliance.
Dual Arrangement Flexibility: Supports both single-row and dual-row product placement, adapting to varying production volumes (e.g., high-volume vaccine syringe lines or medium-volume diagnostic syringe assembly).
Optional Orientation Alignment: Equips an optional syringe rotation mechanism to resolve misalignment issues, ensuring each syringe is precisely positioned for subsequent processes (e.g., filling, capping, or labeling).
Stable High Efficiency: Operates smoothly with consistent performance, reducing manual intervention and minimizing production downtime—ideal for 24/7 medical manufacturing environments.
Parameter | Details |
Capacity | 12–15 cycles per minute |
Applicable Syringe Size | 1ml–60ml (one size per dedicated machine) |
Power Requirement | AC220V, 0.6KW |
Rated Air Pressure | 0.6Mpa |
Air Consumption | 800L per minute |
Machine Weight | 130KG |
Tapered Disc Discharging: The disc’s conical design ensures syringes are gently guided onto the transmission track, preventing jams and surface scratches—essential for syringes with delicate graduation markings (e.g., insulin syringes).
Flexible Block Transmission: The track’s flexible blocks adjust to syringe shapes, maintaining consistent spacing between units and avoiding collisions that could damage syringe barrels or plungers.
Vaccine Production Lines: For high-volume 1ml–5ml vaccine syringes, the dual-row arrangement boosts throughput (up to 15 cycles/min), while the orientation mechanism ensures syringes align with filling nozzles—reducing cross-contamination risks.
Large-Volume Syringe Manufacturing: For 30ml–60ml syringes (e.g., for IV fluid administration), the machine’s stable air pressure system (0.6Mpa) provides sufficient power to handle heavier syringes without misfeeding.
Compliance-Centric Environments: The graduation protection feature helps manufacturers meet FDA, CE, and ISO 13485 standards by preventing cosmetic or functional defects in labeled syringes.
Mechanical Structure: The 130KG robust steel frame ensures stability during long-term operation, with anti-vibration feet to reduce noise and prevent shifting on factory floors.
Transmission System: The track-type flexible blocks are made of medical-grade, wear-resistant plastic—easy to clean and resistant to chemical sanitizers (e.g., ethanol, hydrogen peroxide) used in sterile manufacturing.
Control Interface: Equips a user-friendly panel to adjust cycle speed, arrangement mode, and orientation settings, with clear indicators for air pressure and power status—simplifying operator training.
Safety Design: Integrates overload protection for the motor and pressure sensors for the air system, automatically shutting down if parameters deviate from safe ranges to avoid equipment damage or product loss.
Installation Support: Our team provides on-site installation, including alignment with existing production lines (e.g., integrating with filling machines or cartoners) and calibration for specific syringe sizes.
Maintenance Services: Offers quarterly preventive maintenance checks (e.g., replacing flexible blocks, testing air pressure systems) and 24/7 remote troubleshooting via video call.
Customization Consultation: For unique syringe designs (e.g., specialized tips or non-standard lengths), we provide tailored adjustments to the discharging mechanism or track size.
Warranty Coverage: Includes a 12-month warranty on core components (motor, air valves, transmission parts) and discounted spare parts for long-term maintenance.
The ZOSL-Syringe Auto Loader is a specialized automation device designed to streamline syringe handling in medical device manufacturing lines. It integrates advanced mechanical design with practical production needs, ensuring seamless, damage-free syringe feeding—critical for maintaining the integrity of medical-grade products.
Graduation Protection: Adopts a tapered disc discharging mechanism and track-type flexible block transmission to eliminate friction on syringe printed graduations, avoiding defects that compromise product compliance.
Dual Arrangement Flexibility: Supports both single-row and dual-row product placement, adapting to varying production volumes (e.g., high-volume vaccine syringe lines or medium-volume diagnostic syringe assembly).
Optional Orientation Alignment: Equips an optional syringe rotation mechanism to resolve misalignment issues, ensuring each syringe is precisely positioned for subsequent processes (e.g., filling, capping, or labeling).
Stable High Efficiency: Operates smoothly with consistent performance, reducing manual intervention and minimizing production downtime—ideal for 24/7 medical manufacturing environments.
Parameter | Details |
Capacity | 12–15 cycles per minute |
Applicable Syringe Size | 1ml–60ml (one size per dedicated machine) |
Power Requirement | AC220V, 0.6KW |
Rated Air Pressure | 0.6Mpa |
Air Consumption | 800L per minute |
Machine Weight | 130KG |
Tapered Disc Discharging: The disc’s conical design ensures syringes are gently guided onto the transmission track, preventing jams and surface scratches—essential for syringes with delicate graduation markings (e.g., insulin syringes).
Flexible Block Transmission: The track’s flexible blocks adjust to syringe shapes, maintaining consistent spacing between units and avoiding collisions that could damage syringe barrels or plungers.
Vaccine Production Lines: For high-volume 1ml–5ml vaccine syringes, the dual-row arrangement boosts throughput (up to 15 cycles/min), while the orientation mechanism ensures syringes align with filling nozzles—reducing cross-contamination risks.
Large-Volume Syringe Manufacturing: For 30ml–60ml syringes (e.g., for IV fluid administration), the machine’s stable air pressure system (0.6Mpa) provides sufficient power to handle heavier syringes without misfeeding.
Compliance-Centric Environments: The graduation protection feature helps manufacturers meet FDA, CE, and ISO 13485 standards by preventing cosmetic or functional defects in labeled syringes.
Mechanical Structure: The 130KG robust steel frame ensures stability during long-term operation, with anti-vibration feet to reduce noise and prevent shifting on factory floors.
Transmission System: The track-type flexible blocks are made of medical-grade, wear-resistant plastic—easy to clean and resistant to chemical sanitizers (e.g., ethanol, hydrogen peroxide) used in sterile manufacturing.
Control Interface: Equips a user-friendly panel to adjust cycle speed, arrangement mode, and orientation settings, with clear indicators for air pressure and power status—simplifying operator training.
Safety Design: Integrates overload protection for the motor and pressure sensors for the air system, automatically shutting down if parameters deviate from safe ranges to avoid equipment damage or product loss.
Installation Support: Our team provides on-site installation, including alignment with existing production lines (e.g., integrating with filling machines or cartoners) and calibration for specific syringe sizes.
Maintenance Services: Offers quarterly preventive maintenance checks (e.g., replacing flexible blocks, testing air pressure systems) and 24/7 remote troubleshooting via video call.
Customization Consultation: For unique syringe designs (e.g., specialized tips or non-standard lengths), we provide tailored adjustments to the discharging mechanism or track size.
Warranty Coverage: Includes a 12-month warranty on core components (motor, air valves, transmission parts) and discounted spare parts for long-term maintenance.
