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The ZOSL-Syringe Auto Loader is a purpose-built automation solution engineered to address the unique challenges of medical syringe handling—from protecting precision graduations to optimizing production flow. It serves as a critical link in medical device manufacturing lines, bridging manual feeding gaps and elevating process consistency.
Abrasion-Free Handling: Leverages a tapered disc discharging system paired with track-type flexible block transmission to prevent wear on syringe printed graduations, ensuring products meet strict medical labeling requirements.
Versatile Arrangement Modes: Enables single-row or dual-row syringe placement, catering to low-to-high production demands (e.g., small-batch specialty syringes or large-scale pharmaceutical syringe runs).
Precision Orientation Option: Integrates an optional syringe rotation mechanism to solve alignment issues, guaranteeing syringes are correctly positioned for downstream processes like needle attachment or sterile packaging.
Reliable Performance: Delivers 12–15 cycles per minute with minimal fluctuations, reducing human error and maximizing overall equipment efficiency (OEE) for manufacturers.
Production Capacity: 12–15 cycles/minute (consistent across all applicable syringe sizes)
Syringe Size Compatibility: 1ml–60ml (each machine is calibrated for one specific size to ensure precision)
Electrical Requirements: AC220V, 0.6KW (energy-efficient design for continuous operation)
Air Pressure Needs: Rated at 0.6Mpa (compatible with standard factory compressed air systems)
Air Consumption: 800L/minute (optimized to avoid excessive energy waste)
Machine Mass: 130KG (sturdy construction for industrial use, with compact dimensions for flexible floor planning)
Insulin Syringe Production: For 1ml–3ml insulin syringes (with ultra-fine graduations), the abrasion-free design preserves graduation clarity—critical for patients to measure accurate doses. The single-row mode suits medium-volume insulin manufacturing (e.g., 50,000 units/day).
Diagnostic Syringe Assembly: For 5ml–10ml diagnostic syringes (used in labs for sample collection), the dual-row arrangement increases throughput to match high sample testing demands, while the orientation mechanism ensures syringes align with barcode labeling systems.
Large-Dose Syringe Manufacturing: For 50ml–60ml syringes (used in hospitals for drug delivery), the machine’s robust air pressure system (0.6Mpa) handles the heavier weight of large syringes, preventing feeding delays in 24/7 production.
Reduces Rework: By eliminating graduation wear, manufacturers cut down on rework rates (common with manual feeding) and avoid costly product recalls.
Saves Floor Space: The compact 130KG design fits into tight production layouts, ideal for facilities with limited space (e.g., urban medical device factories).
Discharging Mechanism: The tapered disc features a smooth, polished surface to minimize contact with syringes—each disc is precision-machined to ensure uniform syringe feeding without jams.
Transmission Track: The flexible blocks are replaceable (with a 6-month service life under heavy use) and compatible with common sanitization protocols, supporting sterile manufacturing environments (e.g., Class 8 cleanrooms).
Operational Controls: The intuitive control panel allows operators to switch between single/dual-row modes in seconds, with digital displays for cycle count and error alerts (e.g., low air pressure, motor overload).
Transport & Installation: Equipped with lifting lugs for easy handling and adjustable feet for level alignment—simplifying integration into existing lines (e.g., connecting to upstream syringe molding machines and downstream filling equipment).
Training Programs: Provides on-site operator training (1–2 days) covering machine operation, basic troubleshooting, and sanitization procedures—ensuring your team can manage daily use independently.
Remote Technical Support: Offers 24/7 remote assistance via phone or video call, with a dedicated technical team to resolve issues like misalignment or air pressure fluctuations within 1 hour of contact.
Spare Parts Supply: Maintains a global inventory of critical parts (flexible blocks, motors, air valves) with 2–5 day delivery for urgent replacements—minimizing production downtime.
Post-Warranty Services: After the 12-month warranty, offers extended maintenance contracts (annual or biennial) including regular inspections and discounted parts, ensuring long-term machine reliability.
The ZOSL-Syringe Auto Loader is a purpose-built automation solution engineered to address the unique challenges of medical syringe handling—from protecting precision graduations to optimizing production flow. It serves as a critical link in medical device manufacturing lines, bridging manual feeding gaps and elevating process consistency.
Abrasion-Free Handling: Leverages a tapered disc discharging system paired with track-type flexible block transmission to prevent wear on syringe printed graduations, ensuring products meet strict medical labeling requirements.
Versatile Arrangement Modes: Enables single-row or dual-row syringe placement, catering to low-to-high production demands (e.g., small-batch specialty syringes or large-scale pharmaceutical syringe runs).
Precision Orientation Option: Integrates an optional syringe rotation mechanism to solve alignment issues, guaranteeing syringes are correctly positioned for downstream processes like needle attachment or sterile packaging.
Reliable Performance: Delivers 12–15 cycles per minute with minimal fluctuations, reducing human error and maximizing overall equipment efficiency (OEE) for manufacturers.
Production Capacity: 12–15 cycles/minute (consistent across all applicable syringe sizes)
Syringe Size Compatibility: 1ml–60ml (each machine is calibrated for one specific size to ensure precision)
Electrical Requirements: AC220V, 0.6KW (energy-efficient design for continuous operation)
Air Pressure Needs: Rated at 0.6Mpa (compatible with standard factory compressed air systems)
Air Consumption: 800L/minute (optimized to avoid excessive energy waste)
Machine Mass: 130KG (sturdy construction for industrial use, with compact dimensions for flexible floor planning)
Insulin Syringe Production: For 1ml–3ml insulin syringes (with ultra-fine graduations), the abrasion-free design preserves graduation clarity—critical for patients to measure accurate doses. The single-row mode suits medium-volume insulin manufacturing (e.g., 50,000 units/day).
Diagnostic Syringe Assembly: For 5ml–10ml diagnostic syringes (used in labs for sample collection), the dual-row arrangement increases throughput to match high sample testing demands, while the orientation mechanism ensures syringes align with barcode labeling systems.
Large-Dose Syringe Manufacturing: For 50ml–60ml syringes (used in hospitals for drug delivery), the machine’s robust air pressure system (0.6Mpa) handles the heavier weight of large syringes, preventing feeding delays in 24/7 production.
Reduces Rework: By eliminating graduation wear, manufacturers cut down on rework rates (common with manual feeding) and avoid costly product recalls.
Saves Floor Space: The compact 130KG design fits into tight production layouts, ideal for facilities with limited space (e.g., urban medical device factories).
Discharging Mechanism: The tapered disc features a smooth, polished surface to minimize contact with syringes—each disc is precision-machined to ensure uniform syringe feeding without jams.
Transmission Track: The flexible blocks are replaceable (with a 6-month service life under heavy use) and compatible with common sanitization protocols, supporting sterile manufacturing environments (e.g., Class 8 cleanrooms).
Operational Controls: The intuitive control panel allows operators to switch between single/dual-row modes in seconds, with digital displays for cycle count and error alerts (e.g., low air pressure, motor overload).
Transport & Installation: Equipped with lifting lugs for easy handling and adjustable feet for level alignment—simplifying integration into existing lines (e.g., connecting to upstream syringe molding machines and downstream filling equipment).
Training Programs: Provides on-site operator training (1–2 days) covering machine operation, basic troubleshooting, and sanitization procedures—ensuring your team can manage daily use independently.
Remote Technical Support: Offers 24/7 remote assistance via phone or video call, with a dedicated technical team to resolve issues like misalignment or air pressure fluctuations within 1 hour of contact.
Spare Parts Supply: Maintains a global inventory of critical parts (flexible blocks, motors, air valves) with 2–5 day delivery for urgent replacements—minimizing production downtime.
Post-Warranty Services: After the 12-month warranty, offers extended maintenance contracts (annual or biennial) including regular inspections and discounted parts, ensuring long-term machine reliability.
